Condition Monitoring for 200+ Industrial Assets | Augury
Track All Your Equipment from One Screen
With coverage for 200+ machine types, Augury provides the actionable insights that help you plan repairs and keep your production on track.
Insights for your shop floor equipment
Track equipment in one place.
200+
Asset types covered
15+
Years of industrial expertise
1.1B+
Hours of machine monitoring, powering accurate insights
Seamless integrations
with your CMMS or EAM systems, so you can streamline work orders.
With Augury’s condition monitoring, you can track how machines are performing and schedule work on your own terms.
Drivers and rotating equipment
Assets covered:
- AC motors
- DC motors
- Servo motors
Fans and blowers
Assets covered:
- AHUs
- Axial fans
- Centrifugal fans
- Cooling towers
- Exhaust fans
- Forming fans
Pumps
Assets covered:
- Centrifugal pumps
- Filtration pumps
- Gear pumps
- Hydraulic pumps
- Lobe pumps
- Screw pumps
- Vacuum pumps
Chillers
Assets covered:
- Centrifugal chillers
- Screw chillers
Gearboxes
- Protect high-value, complex gearbox systems.
Production equipment
Assets covered:
- Agitators
- Blow molders
- Cappers
- Conveyors
- Crowners
- Crushers
- Dryers
- Extruders
- Fillers
- Hogs
- Homogenizers
- Labelers
- Mills
- Mixers
- Pasteurizers
- Pulpers
- Shredders
- Washers
- Flakers
- Yankee dryers
Transmissions and bearings
Assets covered:
- Belt drives
- Chain drives
- Coupling drives
- Direct drives
- Gear drives
Compressors
Assets covered:
- Ammonia compressors
- Centrifugal compressors
- Screw compressors
Machine wins from the factory floor
1
480 hours of prevented downtime
Augury’s AI monitoring detected increased vibration in a CPG manufacturer’s extruder, indicating a bearing failure. By replacing the faulty bearings before they reached failure, the team avoided 480 hours of unplanned downtime on a critical production line.
2
$433K in downtime and repair costs avoided
Augury alerted a pet food manufacturer to structural looseness on a critical mixer, leading their team to find worn sprocket teeth. By replacing the motor and gearbox before a break happened, their reliability team prevented 16 hours of unplanned downtime and avoided $433,000 in costs.
3
$350K in throughput losses avoided
With condition monitoring, Augury identified bearing wear and lubrication issues in two waste blowers for a leading chemical manufacturer. This early detection allowed for a planned repair, preventing fan shaft damage and saving over $350,000 in potential throughput losses.
4
$2.4M in potential losses prevented
Augury diagnosed an imbalance and an increase in acceleration on a main drive motor at a large chemical facility. The facility’s maintenance team used the early warning to repair the motor during a planned window, preventing a failure that would have cost an estimated $2.4 million in replacement and downtime.
From bearing wear to cavitation: All the fault types we detect
| Abnormal ultrasound emissions | Impacting | Rubbing/friction |
| Abnormal vibration emissions | Loose connections | Shaft eccentricity |
| Axial unbalance | Loose rotor bars | Significant change in vibrations |
| Bearing lubrication issues | Loose stator windings | Stall/surge condition |
| Bearing wear | Misalignment | Stator eccentricity |
| Beat frequency | Pipe strain | Structural mechanical looseness |
| Blade pass frequency | Pump recirculation | Vane pass frequency |
| Cavitation | Radial unbalance | Worn/defective belts |
| Damaged rotor bars | Resonance | Worn/eccentric fan sheave |
| Electrical discharge via bearings | Rotating mechanical looseness | Worn/eccentric motor sheave |
| Gear friction | Rotor mesh abnormality | Worn/defective coupling |
| High vibration relative to baseline | Rotor eccentricity |
Reduce monitoring deserts across your plant
- How does Augury tell the difference between a real asset fault and a change in production load?
We distinguish real asset faults from production load changes through advanced AI pattern recognition and contextual analysis. Our AI understands the context of each machine’s operation across varying load levels, analyzing a combination of vibration, temperature, and magnetic flux to isolate the specific patterns that only a real fault could create. This approach only surfaces issues that are concerning.
Then, our reliability experts provide a final check by cross-referencing these insights with your production context.
- Can you safely monitor machines in hazardous or explosive zones?
Yes. Our Ranger Pro sensor is specifically designed and certified for hazardous environments. With expanded range, Zone 0/1 approvals, and IP67 ratings, Ranger Pro lets you monitor dangerous or hard-to-reach areas where manual rounds are difficult or risky to perform.
- How long does it take to get Augury’s program running at our facility?
We’re built for speed and immediate impact. For a typical pilot or initial deployment, the process takes a few days to get early insights. Your account support team plans rollouts for each of your sites to ensure you get consistent, effective results.
- Can Augury integrate with our existing CMMS, like SAP or Maximo?
Yes, we integrate with your current workflows and CMMS platforms so that any machine fault detected automatically triggers a work order, helping you refine your maintenance planning process.
- Do we need to have a site-wide Wi-Fi network in place for this to work?
You choose the IoT connectivity that works best for your plant. Our sensors and nodes create their own secure, independent network for real-time machine monitoring. This capability keeps your data safe and lets you work in the environment(s) you’re already using.
- How does having a human in the loop help reduce the “noise” of false alerts?
Augury’s reliability experts step in to ensure you get accurate, high-confidence machine diagnostics. Our team is made up of certified CAT III and IV vibration analysts, whose experience helps verify the AI’s findings, reducing the chance of false positives.
- What happens if we hit a technical snag or need a service request?
You get direct access to our Technical Customer Support team. These experts are available to help you resolve any service requests or technical questions, ensuring your Machine Health program stays online and effective without causing a headache for your IT or maintenance teams.