Halo R4000 Series | Machine Health Sensors | Augury
Cover every asset that matters with the world’s first Edge AI-capable Machine Health sensor- and our smallest industrial-grade sensor yet.
The R4000-series sensors, paired with the Cassia X2000 Gateway, features smart dynamic diagnostics, self-healing connectivity, and wet environment protection.
Our smallest industrial-grade sensor yet. The R4000-series sensors feature smart dynamic diagnostics, self-healing connectivity, and wet environment protection—covering every asset that matters.
Meet Augury's Halo™ R4000 Sensors - YouTube
Meet Augury's Halo™ R4000 Sensors
AI In Every Layer – AI is infused throughout the IoT stack from the sensor to the cloud – future proofing your Machine Health solution
Edge AI Diagnostics – The first sensors to enable full-cycle diagnostics of complex equipment
Smart Sampling – Dynamic and on-demand sampling that can automatically match your machines’ operating schedule
Advanced Asset Coverage – Diagnostics of slow-rotating, intermittent, and rapidly changing speeds/load equipment
Sensor Fusion – Millisecond-level fusion of vibration, magnetic and temperature data enables advanced capabilities like phase analysis
Small and Light Form Factor – Redesigned from the ground-up to be durable and easy to deploy on any machine
Dust and Water Protection – P66/68/69 with an O-Ring seal and pressure-actuated silicone bushing for specialized wet, caustic and wash-down protection
Industrial-grade Design – Improved materials and durability, tested and deployed at hundreds of factories
Self-healing Connectivity – AI-enabled auto-recovering IoT to powered by a long-range ceramic BLE antenna
5-year Battery – Fully replaceable batteries proven to last up to 5 years
Multi-function button with LEDS
NFC tag
External installation orientation marking (X,Y, Z). Tri-axial vibration, temperature, and magentic flux sensor array.
Field-replaceable battery (up to 5 year lifespan)
Secondary O-ring for moisture protection
Pressure-actuated silicon bushing for specialized wet, caustic, and heavy wash-down protection
The new Halo™ R4000 family of sensors deliver the same full spectrum triaxial vibration, temperature, and magnetic data which currently drive our AI and machine learning algorithms. With our new sensor, we continue to deliver Machine Health as a service via an end-to-end solution with no changes in customer actions or outcomes.
Accelerometer
Sensor Type: Digital Triaxial
Dynamic Range: +/− 60og
Bandwidth: +/− 3dB @ 8Hz
Temperature Dependence: 1%/C
Noise Floor: 75 μg/√Hz
Temperature Sensor (Environment)
Sensor Type: Digital (Top Location)
Temperature Range: -40°C to 85°C (-40°F to 185°F)
Temperature Accuracy: ±0.25°C
Temperature Sensitivity: ±5°C (±9°F)
Temperature Sensor (Surface)
Sensor Type: Digital (Base Location)
Temperature Range: -40°C to 105°C (-40°F to 221°F)
Temperature Accuracy: 256 LSB/°C (Digital)
Temperature Sensitivity: 16 bit
Magnetic Sensor
Sensor Type: Digital Tri-Axial
Sensitivity: 6842 LSB/ Gauss @ FS=±4 Gauss (Digital)
Measurement Range: 16 Gauss Full Scale
Bandwidth: 1000 Hz (ODR)
Noise Floor: 3.2 mGauss @ FS=±12 Gauss
Radio Specifications
EP Tx Power (BLE highest rated output power): 8 dBm
BLE Frequency band: 2400 MHz – 2480 MHz
NFC Frequency: 13.56 MHz
Environmental Specifications
Operating Temperature Range: -40°C to +85°C (-40°F to +185°F)
Sealing: IP66/68/69
Electrical Specifications
Battery Types: Multiple manufactures supported
2 Coin Manganese Dioxide Lithium Battery Pack (LiMNO2)
2/3 A Manganese Dioxide Lithium Battery 2-Pack (LiMNO2)
Mechanical Specifications
Dimensions: 56 mm x 52 mm
Weight: 168 grams
Wireless Specifications
FCC ID: 2A3XG-R4000
IC Number: 28013-R4000
NFC: 13.56 MHz
Built to keep your operations connected and future-ready, the Cassia Gateway powered by Augury delivers upgraded IoT capabilities for the most demanding industrial environments. With AI in every layer, it enables advanced edge diagnostics, self-healing connectivity, and built-in cellular for reliable performance anywhere.
Its rugged, IP66-rated enclosure ensures all-weather durability, while long-range, scalable coverage connects hundreds of sensors with ease. Quick to install, globally certified, and pre-configured out of the box.
Processor & Memory
CPU: 4 core ARM Cortex-A5, up to 1.5 GHz
RAM: 1GB DDR3 (approximately 700MB for container)
Storage: 4GM eMMC
Bluetooth
Connections: Up to 64 sensors
Frequency: 2.400 – 2.483 GHz
Rx Sensitivity: -105 dBm
Tx Power: Configurable in 3 – 19 dBm (limited by local regulation)
Antenna Gain: 5.7 dbi vertical polarized
WiFi
Antenna: Integrated dual-band
Frequency: 2.4 GHz and 5GHz ISM band
Tx Power:
12.5 to 17.5dBm for 2.4GHz
8.5 to 15.5dBm for 5GHz
Rx Sensitivity:
96 to -71 dBM for 2.4GHz
91 to -71 dBm for 5GHz (depending on modulation)
Power Interface
Power Over Ethernet: 802.3af/at compliant source
Power Consumption: Up to 5 W
Other Interfaces
10/100 BASE-T Ethernet (RJ-45) uplink
Reset button
LED lights: BT/ AC/ 4G/ WiFi/ Ethernet/ System/ Power USB 2.0 with reset circuit
Environmental Specifications
Operating
Temperature Range: -40°C to +65°C (-40°F to +149°F)
Humidity: 0% to 90% non-condensing
Wind Resistance
Up to 85 MPH sustained winds
Up to 135 MPH wind gusts
IP Rating: IP66
Mechanical Specifications
Dimensions:
186mm (W) x 159mm (L) x 254mm (H)
7-5/16 inch (W) x 6-1/4 inch (L) x 10 inch (H)
Weight: 1450 g / 51 oz
Mounting: Wall or Pole (Mounting Kit included)
Security Services
TPM (Trusted Platform Module) chip-based security
Supports Bluetooth 4.2 security standards Bluetooth Secure Simple Pairing (Just Works, Passkey Entry, Legacy OOB, Secure OOB, Numeric Comparison)
WPA2 enterprise security (PEAP-MSCHAPv2, EAP-TLS, EAP-TTLS)
Advanced 128bit AES encryption
Password-protected gateway web console page
Communication between gateway and AC is based on TLS 1.2 (MQTT) or DTLS 1.2 (CAPWAP)
Firmware is signed by certificate to ensure authenticity
Dedicated SSL private key and certificate import options
Augury provides manufacturers and other industrial sectors with insights into the health of machines, processes, and operations to transform how people work and what they can create. Together with our customers, we are building a world where the combined work of people and machines makes life better in every way.
Is there a significant difference between the Halo R4000 sensors and older generation sensors?
The new Halo™ R4000 sensor series is designed for non-hazardous, and wet environment support. It has also been redesigned with a smaller and lighter form factor, for easier installation and maintenance. It has the same robust water and dust protection as previous sensors (IP 66/68/69), along with enhanced water ingress protection for wet and extremely wet environments. The Halo™ R4000 series comes with more battery options, making it easier than ever to order battery replacements. Otherwise, you will get an identical Machine Health experience as the sensors will deliver the same full spectrum triaxial vibration, temperature, and magnetic flux data as our older sensors.
When can I expect the new Halo R4000 to be installed in my plant or site?
The following sensors will be used in new installations and to replace non-functional older sensors (non-functional due to reasons other than a depleted battery) starting H2 2024:
- R4000 NHZ – for non-hazardous environments and non-High G operating conditions
Will my existing installed sensors be supported?
Absolutely – all existing sensors will continue to be supported until they reach their end of life (when battery or replacement kits are no longer available); at which point they will be replaced with Halo™ R4000 sensors.
Could you tell me more about wet environment protection?
The Halo™ R4000 NHZ is rated up to IP66, IP68 & IP69 – which means it has been tested for protection against strong water jets as well as water ingress, up to and including complete submersion below one meter and for more than 30 minutes.
There are not many products out there that can score higher. However, the Augury team went a step further to enhance water protection even more by sealing the Halo™ R4000 NHZ with an O-Ring which significantly improves protection against water ingress in dynamic wet environments (typically areas with 100% humidity or heavy wash down areas).
Will there be options for even higher water resistance sealing for extreme wet environments?
Yes – we are working on additional sensor variants that have very high water resistance protection for areas that experience constant high humidity or constant wash downs; more details will be provided when these sensors are available.
Why does R4000 NHZ have 3 IP ratings?
IP ratings are not a scale – higher does not mean better. Each IP rating is unique:
- IP 66 – Protection against strong water jets (in heavy washdown areas)
- IP 68 – Protection against extended submersion (30 minutes in water at least 1 meter deep)
- IP 69 – Protection against very high pressure water and hot steam pressure cleaning.
Based on what customers have required – we have chosen to get IP66, IP68 and IP69 ratings – but most importantly – decided to go a step further and add an O-Ring seal for enhanced protection in extremely wet environments based on customer feedback and site-testing.
What about battery replacement?
The R4000 NHZ uses batteries supplied by multiple battery manufacturers. This means that there are more options for ordering battery replacements (i.e. you are not restricted to a single manufacturer). This expansion in supply means that we can order replacements more easily, with shorter lead times. Batteries are interchangeable.
Can I install Halo R4000 alongside older sensors like Halo EP 1 or EP 2?
The Halo™ R4000 sensor is designed to be backwards compatible with all other Halo™ sensors – and hence can be easily integrated with existing Halo installations in a site (for e.g. when replacing sensors).
Can I request to have all of my existing sensors replaced with Halo™ R4000?
Augury’s Machine Health as a Service is designed to deliver the same quality of diagnostics regardless of the type of sensor used. As part of this end to end service, we will continue to partner with your site team to service and maintain all sensor and IoT infrastructure. In the event that your sensors are non-functional we will work with your team to determine the cause and perform one or more of the following remediations:
- Ship replacement battery packs in the event of battery depletion
- Ship replacement sensors identical to the ones installed (subject to stock availability)
- Ship next-gen sensor replacements (Halo™ R4000)
I have more questions
In case you need more information, please do not hesitate to contact Augury support through the platform.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.