# Cover every asset that matters with the world’s first Edge AI-capable Machine Health sensor- and our smallest industrial-grade sensor yet.

The R4000-series sensors, paired with the Cassia X2000 Gateway, features smart dynamic diagnostics, self-healing connectivity, and wet environment protection.

- [Download Technical Sheet](https://info.augury.com/PB00042-Halo-R4010-Technical-Datasheet.html)

Our smallest industrial-grade sensor yet. The R4000-series sensors feature smart dynamic diagnostics, self-healing connectivity, and wet environment protection—covering every asset that matters.

## Meet Augury's Halo™ R4000 Sensors - YouTube

[Meet Augury's Halo™ R4000 Sensors](https://www.youtube.com/watch?v=qGvz3atOABo)

**AI In Every Layer**  – AI is infused throughout the IoT stack from the sensor to the cloud – future proofing your Machine Health solution

**Edge AI Diagnostics** – The first sensors to enable full-cycle diagnostics of complex equipment

**Smart Sampling** – Dynamic and on-demand sampling that can automatically match your machines’ operating schedule

**Advanced Asset Coverage** – Diagnostics of slow-rotating, intermittent, and rapidly changing speeds/load equipment

**Sensor Fusion** – Millisecond-level fusion of vibration, magnetic and temperature data enables advanced capabilities like phase analysis

**Small and Light Form Factor** – Redesigned from the ground-up to be durable and easy to deploy on any machine

**Dust and Water Protection** – P66/68/69 with an O-Ring seal and pressure-actuated silicone bushing for specialized wet, caustic and wash-down protection

**Industrial-grade Design** – Improved materials and durability, tested and deployed at hundreds of factories

**Self-healing Connectivity** – AI-enabled auto-recovering IoT to powered by a long-range ceramic BLE antenna

**5-year Battery** – Fully replaceable batteries proven to last up to 5 years

1. Multi-function button with LEDS
2. NFC tag
3. External installation orientation marking (X,Y, Z). Tri-axial vibration, temperature, and magentic flux sensor array.

4. Field-replaceable battery  (up to 5 year lifespan)

5. Secondary O-ring for moisture protection
6. Pressure-actuated silicon bushing for specialized wet, caustic, and heavy wash-down protection

The new Halo™ R4000 family of sensors deliver the same full spectrum triaxial vibration, temperature, and magnetic data which currently drive our AI and machine learning algorithms. With our new sensor, we continue to deliver Machine Health as a service via an end-to-end solution with no changes in customer actions or outcomes.

## Accelerometer

**Sensor Type:** Digital Triaxial  
**Dynamic Range:** +/− 60og  
**Bandwidth:** +/− 3dB @ 8Hz  
**Temperature Dependence:** 1%/C  
**Noise Floor:** 75 μg/√Hz

## Temperature Sensor (Environment)

**Sensor Type:** Digital (Top Location)  
**Temperature Range:** -40°C to 85°C (-40°F to 185°F)  
**Temperature Accuracy:** ±0.25°C  
**Temperature Sensitivity:** ±5°C (±9°F)

## Temperature Sensor (Surface)

**Sensor Type:** Digital (Base Location)  
**Temperature Range:** -40°C to 105°C (-40°F to 221°F)  
**Temperature Accuracy:** 256 LSB/°C (Digital)  
**Temperature Sensitivity:** 16 bit

## Magnetic Sensor

**Sensor Type:** Digital Tri-Axial  
**Sensitivity:** 6842 LSB/ Gauss @ FS=±4 Gauss (Digital)  
**Measurement Range:** 16 Gauss Full Scale  
**Bandwidth:** 1000 Hz (ODR)  
**Noise Floor:** 3.2 mGauss @ FS=±12 Gauss

## Radio Specifications

**EP Tx Power (BLE highest rated output power):** 8 dBm  
**BLE Frequency band:** 2400 MHz – 2480 MHz  
**NFC Frequency:** 13.56 MHz

## Environmental Specifications

**Operating Temperature Range:** -40°C to +85°C (-40°F to +185°F)  
**Sealing:** IP66/68/69

## Electrical Specifications

**Battery Types:** Multiple manufactures supported  
2 Coin Manganese Dioxide Lithium Battery Pack (LiMNO2)  
2/3 A Manganese Dioxide Lithium Battery 2-Pack (LiMNO2)

## Mechanical Specifications

**Dimensions:** 56 mm x 52 mm  
**Weight:** 168 grams

## Wireless Specifications

**FCC ID:** 2A3XG-R4000  
**IC Number:** 28013-R4000  
**NFC:** 13.56 MHz

Built to keep your operations connected and future-ready, the Cassia Gateway powered by Augury delivers upgraded IoT capabilities for the most demanding industrial environments. With AI in every layer, it enables advanced edge diagnostics, self-healing connectivity, and built-in cellular for reliable performance anywhere.

Its rugged, IP66-rated enclosure ensures all-weather durability, while long-range, scalable coverage connects hundreds of sensors with ease. Quick to install, globally certified, and pre-configured out of the box.

## Processor & Memory

**CPU:** 4 core ARM Cortex-A5, up to 1.5 GHz  
**RAM:** 1GB DDR3 (approximately 700MB for container)  
**Storage:** 4GM eMMC

## Bluetooth

**Connections:** Up to 64 sensors  
**Frequency:** 2.400 – 2.483 GHz  
**Rx Sensitivity:** -105 dBm  
**Tx Power:** Configurable in 3 – 19 dBm (limited by local regulation)  
**Antenna Gain:** 5.7 dbi vertical polarized

## WiFi

**Antenna:** Integrated dual-band  
**Frequency:** 2.4 GHz and 5GHz ISM band  
**Tx Power:**  
12.5 to 17.5dBm for 2.4GHz  
8.5 to 15.5dBm for 5GHz  
**Rx Sensitivity:**  
96 to -71 dBM for 2.4GHz  
91 to -71 dBm for 5GHz (depending on modulation)

## Power Interface

**Power Over Ethernet:** 802.3af/at compliant source  
**Power Consumption:** Up to 5 W

## Other Interfaces

10/100 BASE-T Ethernet (RJ-45) uplink  
Reset button  
**LED lights:** BT/ AC/ 4G/ WiFi/ Ethernet/ System/ Power USB 2.0 with reset circuit

## Environmental Specifications

**Operating**  
**Temperature Range:** -40°C to +65°C (-40°F to +149°F)  
**Humidity:** 0% to 90% non-condensing  
**Wind Resistance**  
Up to 85 MPH sustained winds  
Up to 135 MPH wind gusts  
**IP Rating:** IP66

## Mechanical Specifications

**Dimensions:**  
186mm (W) x 159mm (L) x 254mm (H)  
7-5/16 inch (W) x 6-1/4 inch (L) x 10 inch (H)  
**Weight:** 1450 g / 51 oz  
**Mounting:** Wall or Pole (Mounting Kit included)

## Security Services

TPM (Trusted Platform Module) chip-based security  
Supports Bluetooth 4.2 security standards Bluetooth Secure Simple Pairing (Just Works, Passkey Entry, Legacy OOB, Secure OOB, Numeric Comparison)  
WPA2 enterprise security (PEAP-MSCHAPv2, EAP-TLS, EAP-TTLS)  
Advanced 128bit AES encryption  
Password-protected gateway web console page  
Communication between gateway and AC is based on TLS 1.2 (MQTT) or DTLS 1.2 (CAPWAP)  
Firmware is signed by certificate to ensure authenticity  
Dedicated SSL private key and certificate import options

Augury provides manufacturers and other industrial sectors with insights into the health of machines, processes, and operations to transform how people work and what they can create. Together with our customers, we are building a world where the combined work of people and machines makes life better in every way.

## Is there a significant difference between the Halo R4000 sensors and older generation sensors?

The new Halo™ R4000 sensor series is designed for non-hazardous, and wet environment support. It has also been redesigned with a smaller and lighter form factor, for easier installation and maintenance. It has the same robust water and dust protection as previous sensors (IP 66/68/69), along with enhanced water ingress protection for wet and extremely wet environments. The Halo™ R4000 series comes with more battery options, making it easier than ever to order battery replacements. Otherwise, you will get an identical Machine Health experience as the sensors will deliver the same full spectrum triaxial vibration, temperature, and magnetic flux data as our older sensors.

## When can I expect the new Halo R4000 to be installed in my plant or site?

The following sensors will be used in new installations and to replace non-functional older sensors (non-functional due to reasons other than a depleted battery) starting H2 2024:

- R4000 NHZ – for non-hazardous environments and non-High G operating conditions

## Will my existing installed sensors be supported?

Absolutely – all existing sensors will continue to be supported until they reach their end of life (when battery or replacement kits are no longer available); at which point they will be replaced with Halo™ R4000 sensors.

## Could you tell me more about wet environment protection?

The Halo™ R4000 NHZ is rated up to IP66, IP68 & IP69 – which means it has been tested for protection against strong water jets as well as water ingress, up to and including complete submersion below one meter and for more than 30 minutes.

There are not many products out there that can score higher. However, the Augury team went a step further to enhance water protection even more by sealing the Halo™ R4000 NHZ with an O-Ring which significantly improves protection against water ingress in dynamic wet environments (typically areas with 100% humidity or heavy wash down areas).

## Will there be options for even higher water resistance sealing for extreme wet environments?

Yes – we are working on additional sensor variants that have very high water resistance protection for areas that experience constant high humidity or constant wash downs; more details will be provided when these sensors are available.

## Why does R4000 NHZ have 3 IP ratings?

IP ratings are not a scale – higher does not mean better. Each IP rating is unique:

- IP 66 – Protection against strong water jets (in heavy washdown areas)
- IP 68 – Protection against extended submersion (30 minutes in water at least 1 meter deep)
- IP 69 – Protection against very high pressure water and hot steam pressure cleaning.

Based on what customers have required – we have chosen to get IP66, IP68 and IP69 ratings – but most importantly – decided to go a step further and add an O-Ring seal for enhanced protection in extremely wet environments based on customer feedback and site-testing.

## What about battery replacement?

The R4000 NHZ uses batteries supplied by multiple battery manufacturers. This means that there are more options for ordering battery replacements (i.e. you are not restricted to a single manufacturer). This expansion in supply means that we can order replacements more easily, with shorter lead times. Batteries are interchangeable.

## Can I install Halo R4000 alongside older sensors like Halo EP 1 or EP 2?

The Halo™ R4000 sensor is designed to be backwards compatible with all other Halo™ sensors – and hence can be easily integrated with existing Halo installations in a site (for e.g. when replacing sensors).

## Can I request to have all of my existing sensors replaced with Halo™ R4000?

Augury’s Machine Health as a Service is designed to deliver the same quality of diagnostics regardless of the type of sensor used. As part of this end to end service, we will continue to partner with your site team to service and maintain all sensor and IoT infrastructure. In the event that your sensors are non-functional we will work with your team to determine the cause and perform one or more of the following remediations:

1. Ship replacement battery packs in the event of battery depletion
2. Ship replacement sensors identical to the ones installed (subject to stock availability)
3. Ship next-gen sensor replacements (Halo™ R4000)

## I have more questions

In case you need more information, please do not hesitate to contact Augury support through the platform.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
